Stainless Steel Sanitary Customized Homogenizer Mixer Soap Machine

• Customization: Available
• After-sales Service: All The Time
• Warranty: 3 Years
• Model NO.: EZO-Mixing Tank
• Process: Mild Processing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Semi-Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Body Material: SS304, SS316L
• Sealing Material: Silicone, EPDM, Viton, PTFE, or NBR
• Qualified Certificate for Seal: FDA
• MOQ: 1PCS
• Acting Mode: Manual or Pneumatic or Electrical
• Inner Surface Finish: Ra 0.5
• External Surface Finish: Ra0.8
• Connection: Weld, Clamp, Male, Female, Union, Flange
• Transport Package: Wooden Case
• Specification: 5L-2000L
• Trademark: EZO
• Origin: Wenzhou, China
• HS Code: 8479820090
• Production Capacity: 200PCS/Month
• Package Size: 100.00cm * 100.00cm * 50.00cm
• Package Gross Weight: 50.000kg
• Lead Time: 100 days (1 - 10 Pieces) ; To be negotiated ( > 10 Pieces)

Product Description

Stainless Steel Sanitary Customized Homogenizer Mixer Soap Machine

 

A stainless steel homogenizer tank is a specialized vessel used for the process of homogenization, which involves creating a uniform mixture by breaking down particles or suspending solids in liquids. The tank is typically made of stainless steel due to its durability, corrosion resistance, and ease of cleaning, making it ideal for industries that require hygienic conditions, such as food, pharmaceuticals, cosmetics, and chemical processing.

Product Parameters

1. Homogenization Process: This involves applying mechanical force to mix and break down particles in a liquid or semi-liquid substance. In food or pharmaceutical applications, the goal is often to ensure uniformity in texture and consistency.

2. Material: Stainless steel is preferred because it is non-reactive, rust-resistant, and easily cleaned to maintain high hygienic standards.

3. Design Features:

   • A well-sealed structure to prevent contamination and leakage.
   • Homogenizing mechanism: This may include rotating blades, pressure systems, or other mechanical devices designed to apply shear force to the mixture.
   • Temperature and pressure control: Some homogenizer tanks include features for controlling temperature and pressure to ensure optimal mixing conditions.

Common Uses:

• Food Industry: Homogenizing dairy products (e.g., milk, cream), sauces, and beverages to create smooth, consistent textures.
• Pharmaceuticals: Mixing active ingredients and excipients to ensure uniformity in creams, ointments, and liquid medications.
• Cosmetics: Ensuring even consistency in lotions, creams, and gels.
• Chemicals and Biotechnology: Producing consistent suspensions or emulsions in chemical formulations or biotechnology processes.

Key characteristics

1. Optimized Mixing and Homogenization

• Efficient Flow Patterns: A well-designed tank allows for optimal flow dynamics, ensuring that materials are evenly distributed throughout the tank. This promotes uniform particle dispersion and consistent mixing during homogenization.
• Minimal Dead Zones: Good tank design minimizes "dead zones" where materials might accumulate or fail to mix properly. By ensuring uniform flow, the tank maximizes the efficiency of the homogenization process.

2. Ease of Cleaning and Maintenance

• Sanitary Design: The design of the tank often includes smooth, rounded edges and a minimal number of crevices or joints, which reduces the risk of bacterial growth and makes it easier to clean and sanitize. This is critical in industries like food processing and pharmaceuticals, where hygiene is paramount.
• Accessible Components: Key components like valves, agitators, or seals are often positioned for easy access, which simplifies maintenance and reduces downtime.

3. Pressure and Temperature Control

• Integrated Control Systems: A well-designed homogenizer tank includes built-in features for controlling temperature and pressure during homogenization. For example, the tank may have heat exchangers for maintaining optimal temperatures, or pressure valves to control the shear forces applied to the mixture.
• Uniform Heating or Cooling: Proper design allows for even heat distribution within the tank, which is particularly important in processes like pasteurization in food production or sterilization in pharmaceutical applications.

4. Space-Efficient Design

• Compact Footprint: Tanks are designed to be space-efficient, especially in facilities with limited room. By optimizing the shape, such as using cylindrical or conical shapes, manufacturers can reduce the tank's footprint without compromising performance.
• Modular Designs: Some homogenizer tanks come with modular components that can be adapted to the specific needs of a production line, enabling flexible installation and future scalability.

5. Enhanced Safety Features

• Pressure Relief Valves: To prevent over-pressurization, tanks are designed with built-in pressure relief systems. These prevent accidents caused by excessive pressure buildup during homogenization.
• Safety Shut-Off Mechanisms: In the event of an issue (such as a malfunction in the homogenizing mechanism), modern tanks are designed with automatic shut-off features to protect both the equipment and the operator.
• Sealed and Leak-Proof Design: Proper sealing and leak-proof construction ensure that no product escapes or contaminates the surrounding environment during the homogenization process.

7. Reduced Maintenance Downtime

• Quick Disassembly: The design often includes features for quick disassembly of parts for maintenance or cleaning, which reduces downtime and ensures smooth operations.
• Wear Indicators: Some designs incorporate wear indicators, alerting operators when components need to be replaced or serviced.

8. Improved Product Quality

• Consistent Results: The design ensures that homogenization is carried out consistently, resulting in uniform product characteristics, such as texture, particle size distribution, and stability.
• Minimal Product Damage: A good design minimizes shear forces where unnecessary, preventing damage to sensitive ingredients, especially in industries like food and pharmaceuticals where product quality is critical.

Type: Vertical, Horizontal	Accessories
Layer: Single layer, double layer
Jacket: dimple jacket, coil tube, full jacket.	Manhole coverr	Level meter
Jacket can pass steam (or hot water), also can  pass the cooling water	CIP Cleaning ball	Level gauge
Temperature insulation: with temperature insulation or without temperature insulation	Rebreather	temperaturegauge
Isolation material: rock wool(120-220c), PU foam(Max 120C), Pearl powder(min. 220C),	Thermometer	Safety valve
Motor: Chinese brand, European brand, etc	Lader	Blender
Motor speed: fixed or adjustable	....
Motor place: bottom magnetic agitator, side agitator, top agitator.
Thickness: 3mm at least(it is according to the requirement)
Working pressure: normal pressure or pressured(Offer Chinese Pressure Vessel Certificate)
Working temperature: -4 to +150 ºC
Connection: tri-clamp, SMS union, flange, etc
Finish: Sanitary finish, without dead angles.

 

Size	5L-50000L
Jacket quantity	1-4 jackets
Mixing power	0.12KW-22KW
Mixing type	Paddle type,Anchor type, Push type, Auger-type,Turbine type

 

Ezo stainless steel company was started in 2007. Located in the stainless steel industry zone, Wenzhou, China.

Ezo stainless steel is the branch company of Joneng valves co.,ltd

Totally 145nos of workers and the factory Covers 6800m2. Till now, we have 50 sets of imported and local brand CNC machines ; Plus, we have 2 sets of automatic machining unit.

To assure better quality, we have the full inspecting quality control equipment: 2nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center.

Ezo stainless steel provides the following materials:

Stainless steel butt welded tube pipe fittings ( butt welded elbow /bend, butt welded tee, butt welded reducers, stub ends, pipe caps

Stainless steel flanges(weld neck flange, slip on flange ,blind flange, plate flange ,lap joint flange, socket flange, threaded flange, square flange, marine flange

stainless steel  filter strainers ( Y filter, inline filter, L filter, housing filter

Stainless steel pumps ( stainless steel centrifugal pump, rotary lobe pump, CIP pump,screw pump, emulsion pump)

Stainless steel man-ways ( Pressure type man-way, non pressure man-way, round man-way, rectangular man-way

Stainless steel tanks ( storage tanks, mixing tanks,emulsion tanks, water tanks

Ezo stainless steel services for food, beverage, dairy, chemical, bioth, pharmaceutical, chemical, oil and etc industries.

Ezo stainless steel customers are from 80 different countries.After so many years, Ezo knows more about different requirements from different countries' customers.

Ezo stainless steel believes in "What we say, what we do". We always believe honesty and responsibility is the only way leading to long term business relationship. Trying our best for customers and put ourselves into customers' shoes.

Our commitment " Never let customers leave us because our poor service".

Making business with us, making friends with us.

Ezo was established in July 2007, strategically situated in Wenzhou, China. Boasting a team of approximately 100 skilled workers, our expansive factory spans 6800m2, dedicated to delivering exceptional valve and pipe solutions with precision and excellence.
Under the esteemed Ezo enterprise, we proudly operate three specialized manufacturing facilities. Jiayuan excels in producing elbow, tee, and reducer fittings in both sanitary and schedule grades; Lingdong focuses on precision-engineered ferrules, unions, sight glasses, and butterfly valves using advanced CNC technology; while Ezo specializes in designing high-quality manhole covers and small tanks to meet diverse industrial needs.

Our company focuses on providing high-quality stainless steel sanitary tanks, pipe fittings, steel plates and manholes. With advanced production processes and superb technology, we provide reliable, efficient and safe solutions for various industries.

Companies need to test their products to ensure they meet quality standards, regulatory requirements, and customer expectations. Testing helps identify defects, improve reliability, and enhance safety. It reduces the risk of product failures, minimizes liability, and boosts brand reputation, ultimately leading to increased customer trust and market success.

Our extensive tank inventory includes a range of stainless steel options: storage tanks, blending tanks, beer tanks, concentrate tanks, extraction tanks, evaporators and more, enabling us to deliver promptly and efficiently.

Our pledge to excellence is embodied in our promise of swift 24-hour resolution for any quality complaints, nurturing customer satisfaction while driving continuous enhancement.

At Wenzhou Longwan Ezo Stainless Co, Ltd,we extend an unmatched 3-year guarantee on all stainless steel components, offering you peace of mind. Should any quality issues surface with our valves and fittings, please do not hesitate to contact us. We assure a swift response with action initiated within 24 hours to resolve any concerns effectively.

√ With 17 prolific years of dedicated expertise in the industry, we embody an unwavering commitment to quality and innovative solutions.

√ Spanning an impressive 6800m2, our state-of-the-art facility is adeptly equipped to manage diverse production demands with flawless efficiency.

√ Our skilled workforce of 100 employees fuels our engine of excellence and propels our growth trajectory.

√ Thriving in over 100+ countries, our expansive global reach is a testament to the trust and satisfaction our international clientele repose in us.

√ With a formidable network of 1000+ partners worldwide, our collaborative endeavours continue to drive success and shared aspirations.

OUR PRODUCTION CAPACITY 

Production Lines	1. Stainless steel pipe fittings' line,2. CNC machining line for valves,  3. manhole covers' line, 4. Tanks production line
Product Range	Stainless steel pipe fittings, elbow, tee, reducer, union, ferrule, sight glass, ....
	Stainless steel manhole covers, sight glass, spray ball, filter strainers
	Stainless steel mixing tank, storage buffer tank, emulsifying tank, CIP ssytem, heat exchangers
Year Established	2007
Factory Size in Square Meters	6500M2
NO. OF TOTAL STAFF	100
Production Capital	20 000 000 USD
Detail capacity per month	Manhole covers	2000nos
	Pipe fittings	150000nos
	Ferrules, unions, connectors	200000nos
	Diaphragm valves	15000nos
	Butterfly valves	20000nos
	Ball valves	30000nos
Primary Competitive Advantages	Strict inspection , honest business way, fast revert on order problem
Stocked materials	Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover,
OEM Services Provided	yes
Design Service Offered	yes
Sales Volume	6 000 000 usd
Export Percentage	80%
MAIN MARKET	USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa,Indonesia, Saudi, India, New Zealand, Australia, Middle East...
Own Brand Name	JoNeng,Ezo,Jiayuan, Lingdong

Investment in Manufacturing Equipment	1500000usd
Details of equipment	For machining production line for butterfly valves, check valves, ball valves..
	29 nos of LG Mazak CNC Machines
	4 nos of local CNC machines
	2 nos of automatic CNC center
	12 nos of plain lathe
	For pipe fittings
	6 nos of press
	3 nos of cutting machine
	3 nos of chamfering machine
	4 nos of polishing machine
	12 nos of grinding machine
	For quality control
	Vernier Calipers
	3 nos of pressure testing machine
	1 nos of temperature testing machine
	3 nos of spectro instrument
	1 nos of surface roughness device

FAQ:
1.   Are you a trading company or factory?    
We are a manufacturer factory and we also have our own exporting license.
2.   Do you have certificate ?   
Yes,  ISO, FDA, LFGB, CE, PED certificate . We also have some patents in design. 
3.   How do you control the quality? 
     In quality control ,the most important is to avoid material mixing . 
     In our factory , 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant.     
     Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine.....  all machines help in inspection.
     2 staff inspect during production in different sections
     5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical....     
4.  If there is any quality problem, how do you solve it? 
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem. 
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition. 
5.   How long is your delivery time?   
For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
6.   Warranty time?
     3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers. 
7. Why trust in us ?
     14 years in this industry . It makes us professional .Good credit in this market.
     All of our machines are the assurance of our responsibility.    
8. Free sample ?
Free samples can be provided for first cooperation under sincere  cooperation.
9. What is the MOQ? 
1pcs MOQ is welcome for starting cooperatoon
10.Material certificate ?
Material certificaite, mill certificate, pressure testing certificate, roughness certificate, measure certificate, RT certificate,...   can be available, please declare when inquiry us.
11.    More questions are appreciated.