Stainless Steel Mini Small Crude Palm Kernel cooking edible Sunflower Soybean Oil Refinery
An oil refinery machine refers to a set of equipment used in the process of refining crude oil into usable products like gasoline, diesel, jet fuel, and other petrochemical products. The refinery process typically involves several stages, such as distillation, cracking, reforming, and treating.
A stainless steel oil refinery machine typically comprises several key components that work together to refine crude oil into usable products. These components are designed to handle various processes such as distillation, cracking, and purification. Here's a breakdown of the main components:
1. Distillation Column
- Purpose: Separates crude oil into different fractions based on boiling points.
- Material: Stainless steel is used to build distillation columns due to its resistance to corrosion and high temperatures.
- Function: The crude oil is heated, and as it rises through the column, it cools and condenses into various fractions like gasoline, diesel, kerosene, and others.
2. Cracking Units
- Purpose: Breaks down heavier hydrocarbons into lighter, more valuable products.
- Material: Stainless steel components are used in cracking reactors and catalytic systems to endure high temperatures and pressures.
- Function: This process can be catalytic (using a catalyst to break down molecules) or thermal (using heat), turning heavy oils into lighter, more useful products like gasoline and diesel.
3. Heat Exchangers
- Purpose: Transfers heat between different process streams within the refinery to improve energy efficiency.
- Material: Stainless steel is ideal for heat exchangers because it resists corrosion, scaling, and temperature-related degradation.
- Function: It helps maintain optimal temperatures by recovering and recycling heat, reducing energy consumption and increasing efficiency.
4. Hydroprocessing Units (Hydrotreaters and Hydrocrackers)
- Purpose: Removes impurities like sulfur, nitrogen, and heavy metals from the oil products.
- Material: Stainless steel is used in these units to withstand high-pressure hydrogen environments.
- Function: Hydroprocessing involves introducing hydrogen gas to refine oil products further, improving product quality and meeting environmental standards.
5. Reactor Vessels
- Purpose: Contain the chemical reactions involved in cracking, hydroprocessing, and reforming.
- Material: Stainless steel is used due to its strength and resistance to both heat and corrosive materials.
- Function: These vessels maintain the necessary pressure and temperature for reactions to take place safely and efficiently.
6. Piping and Tubing
- Purpose: Transport crude oil, refined products, and other liquids and gases throughout the refinery.
- Material: Stainless steel is commonly used in the piping system due to its resistance to corrosion and high mechanical strength.
- Function: Ensures safe, leak-proof transportation of materials at various temperatures and pressures.
7. Valves and Fittings
- Purpose: Control the flow of crude oil, gases, and other fluids in the refinery system.
- Material: Stainless steel valves and fittings are commonly used to regulate and control processes.
- Function: Valves help maintain the proper flow rate, pressure, and temperature by adjusting fluid movement as needed.
8. Separation Units (Separators)
- Purpose: Separate water, solids, and gases from the crude oil or intermediate products.
- Material: Stainless steel is used because it can handle high-pressure, corrosive environments.
- Function: These units separate different phases in the crude oil, such as separating gas and water from oil during the distillation process.
9. Storage Tanks
- Purpose: Store crude oil, intermediate fractions, and finished products.
- Material: Stainless steel is often used for storage tanks due to its strength and resistance to corrosion.
- Function: These tanks safely hold raw and refined products before they are transported or further processed.
10. Filtration and Purification Units
- Purpose: Filter out impurities and contaminants from the crude oil and the final products.
- Material: Stainless steel is used for filters and purifiers to ensure that they are resistant to clogging, corrosion, and damage.
- Function: Filters help maintain the quality of the final products and remove unwanted particles or contaminants.
11. Control and Instrumentation Systems
- Purpose: Monitor and control the refinery's various processes.
- Material: These systems are integrated into the refinery machine and include sensors, controllers, and safety systems, which may interface with stainless steel components to manage temperatures, pressures, and flows.
- Function: These systems ensure that each part of the refinery operates within safe and efficient parameters.
12. Dehydration and Desalting Units
- Purpose: Remove water and salts from the crude oil before further refining.
- Material: Stainless steel is often used in these units to prevent corrosion from the presence of water and salt.
- Function: Ensures that water and salts are removed to prevent damage to downstream equipment and to improve the quality of the refined products.
13. Safety Systems
- Purpose: Prevent accidents, leaks, and catastrophic failures within the refinery.
- Material: Stainless steel is integral to these systems, particularly in containment and safety relief valves.
- Function: Ensures safety by regulating pressure, temperature, and chemical exposure within safe operating limits.
14. Blending Units
- Purpose: Mix various refined products to achieve desired specifications (e.g., blending gasoline to the required octane level).
- Material: Stainless steel is used due to its non-reactivity and ability to withstand the mixing of various chemical components.
- Function: Ensures that the final products meet industry standards and specifications.
Ezo stainless steel company was started in 2007. Located in the stainless steel industry zone, Wenzhou, China.Boasting a team of approximately 100 skilled workers, our expansive factory spans 6800m2, dedicated to delivering exceptional manhole covers and small tanks solutions with precision and excellence.
Under the esteemed Ezo stainless steel enterprise, we proudly operate three specialized manufacturing facilities.Jiayuan excels in producing elbow, tee, and reducer fittings in both sanitary and schedule grades;Lingdong focuses on precision-engineered ferrules, unions and sight glasses,using advanced CNC technology;while Joneng specializes in designing high-quality valves and pipes to meet diverse industrial needs.
We mainly manufacture:
Stainless steel storage tank, mixing tank, extracting tank, evaporator, concentration units, fermenting tank, plate sterilizer, CIP cleaning system, heat exchangers,offering comprehensive solutions to meet your varying operational demands.
Stainless steel sanitary manways ( Pressure type manway, non pressure manway, round manway, rectangular manway,engineered for seamless connectivity and outstanding performance.
stainless steel sanitary filters ( Y filter, inline filter, L filter, housing filter,meticulously designed for reliability and precision in fluid filtration systems.
Stainless steel centrifugal pumps, CIP pumps, emulsifying pumps, and rotary pumps, ensuring efficient and effective fluid handling and processing across diverse industries.
Harnessing the prowess of three advanced PMI machines, we scrupulously assess the chemical composition of raw materials, semi-finished, and final products, preemptively averting potential mix-ups, thereby safeguarding quality consistency.
Leveraging an advanced roughness measuring machine, we meticulously verify the surface quality of our products, ensuring they consistently meet the pinnacle of precision and excellence in finish.
Our products are expertly crafted to align with SMS, DIN, AS, BS, BPE, JIS, ISO, ANSI B16.5, ASME, and other international standards. We also offer the flexibility of customized solutions. Our high-quality products have successfully reached over 100 countries, including Europe, America, the Middle East, Australia, Turkey, Iran, and Thailand, showcasing our global presence and commitment to excellence.
Wenzhou Ezo stainless steel Co., Limited proudly extends its reach to a diverse array of countries and regions including Europe, America, the Middle East, Australia, Turkey, Iran, Thailand, and more, amassing a remarkable presence in over 100 countries worldwide.
Ezo stands as a paragon of quality assurance, adorned with the prestigious CE, PED, and ISO 9001 certifications, which exemplify our unwavering dedication to superior quality management. Our products also adhere to FDA standards, reinforcing trust and reliability at every step.
Our trailblazing products are integral to a multitude of industries, spanning Dairy, Beer, Wine, Beverage, Food, Medicine, Chemical, Water Treatment, and beyond, adeptly fulfilling a wide spectrum of industrial demands.
At Ezo, we live by our steadfast ethos: "What we say, What we do." Our resolute ambition is to forge a centennial factory, a beacon of greatness and enduring legacy.
Our extensive inventory of manhole covers and small tanks features an array of stainless steel options: storage tank, mixing tank, extracting tank, evaporator, concentration units, fermenting tank, plate sterilizer, CIP cleaning system, heat exchangers,sanitary filters,Sanitary pump,sanitary manholes,empowering us to deliver goods promptly and with unparalleled efficiency.
Our pledge to excellence is embodied in our promise of swift 24-hour resolution for any quality complaints, nurturing customer satisfaction while driving continuous enhancement.
At Wenzhou Ezo stainless steel Co., Limited, we extend an unmatched 3-year guarantee on all stainless steel components, offering you peace of mind. Should any quality issues surface with our valves and fittings, please do not hesitate to contact us. We assure a swift response with action initiated within 24 hours to resolve any concerns effectively.
√ With 17 prolific years of dedicated expertise in the industry, we embody an unwavering commitment to quality and innovative solutions.
√ Spanning an impressive 6800m2, our state-of-the-art facility is adeptly equipped to manage diverse production demands with flawless efficiency.
√ Our skilled workforce of 100 employees fuels our engine of excellence and propels our growth trajectory.
√ Thriving in over 100+ countries, our expansive global reach is a testament to the trust and satisfaction our international clientele repose in us.
√ With a formidable network of 1000+ partners worldwide, our collaborative endeavours continue to drive success and shared aspirations.
OUR PRODUCTION CAPACITY
| Production Lines |
1. Stainless steel pipe fittings' line,2. CNC machining line for valves, 3. manhole covers' line, 4. Tanks production line |
| Product Range |
Stainless steel pipe fittings, elbow, tee, reducer, union, ferrule, sight glass, .... |
| Stainless steel manhole covers, sight glass, spray ball, filter strainers |
| Stainless steel mixing tank, storage buffer tank, emulsifying tank, CIP ssytem, heat exchangers |
| Year Established |
2007 |
| Factory Size in Square Meters |
6500M2 |
| NO. OF TOTAL STAFF |
100 |
| Production Capital |
20 000 000 USD |
| Detail capacity per month |
Manhole covers |
2000nos |
| |
Pipe fittings |
150000nos |
| |
Ferrules, unions, connectors |
200000nos |
| |
Diaphragm valves |
15000nos |
| |
Butterfly valves |
20000nos |
| |
Ball valves |
30000nos |
| Primary Competitive Advantages |
Strict inspection , honest business way, fast revert on order problem |
| Stocked materials |
Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover, |
| OEM Services Provided |
yes |
| Design Service Offered |
yes |
| Sales Volume |
6 000 000 usd |
| Export Percentage |
80% |
| MAIN MARKET |
USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa,Indonesia, Saudi, India, New Zealand, Australia, Middle East... |
| Own Brand Name |
JoNeng,Ezo,Jiayuan, Lingdong |
| Investment in Manufacturing Equipment |
1500000usd |
| Details of equipment |
For machining production line for butterfly valves, check valves, ball valves.. |
| 29 nos of LG Mazak CNC Machines |
| 4 nos of local CNC machines |
| 2 nos of automatic CNC center |
| 12 nos of plain lathe |
| |
| For pipe fittings |
| 6 nos of press |
| 3 nos of cutting machine |
| 3 nos of chamfering machine |
| 4 nos of polishing machine |
| 12 nos of grinding machine |
| |
|
| For quality control |
|
| Vernier Calipers |
| 3 nos of pressure testing machine |
| 1 nos of temperature testing machine |
| 3 nos of spectro instrument |
| 1 nos of surface roughness device |
FAQ:
1. Are you a trading company or factory?
We are a manufacturer factory and we also have our own exporting license.
2. Do you have certificate ?
Yes, ISO, FDA, LFGB, CE, PED certificate . We also have some patents in design.
3. How do you control the quality?
In quality control ,the most important is to avoid material mixing .
In our factory , 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant.
Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine..... all machines help in inspection.
2 staff inspect during production in different sections
5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical....
4. If there is any quality problem, how do you solve it?
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem.
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition.
5. How long is your delivery time?
For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
6. Warranty time?
3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers.
7. Why trust in us ?
14 years in this industry . It makes us professional .Good credit in this market.
All of our machines are the assurance of our responsibility.
8. Free sample ?
Free samples can be provided for first cooperation under sincere cooperation.
9. What is the MOQ?
1pcs MOQ is welcome for starting cooperatoon
10.Material certificate ?
Material certificaite, mill certificate, pressure testing certificate, roughness certificate, measure certificate, RT certificate,... can be available, please declare when inquiry us.
11. More questions are appreciated.
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