Stainless Steel Universal Vacuum Emulsifying Agitator mixing Tank
Product Description
A stainless steel emulsifying tank is a specialized mixing vessel designed for the efficient emulsification of immiscible liquids, such as oil and water, into a stable emulsion. Commonly used in industries like cosmetics, pharmaceuticals, food processing, and chemicals, the tank integrates high-speed agitation and shear forces to break down large droplets into smaller ones, ensuring uniform dispersion and a smooth final product. The stainless steel construction offers excellent durability, corrosion resistance, and ease of cleaning, making it ideal for applications that require stringent hygiene standards. Emulsifying tanks are essential for producing creams, lotions, sauces, and other formulations that require stable and homogeneous emulsions.
Working Principle
The raw materials (e.g., oil, water, and emulsifiers) are added into the tank through dedicated inlet ports.Inside the emulsifying tank, a high-speed agitator or rotor-stator system generates strong mechanical forces. This agitator can rotate at high speeds, creating turbulence that causes the two immiscible liquids to mix. The agitator ensures that the liquids are continuously mixed, breaking up larger droplets into smaller ones and dispersing them evenly throughout the mixture.The core of the emulsifying tank is typically a high-shear emulsifier or homogenizer. This system produces intense shear forces by pushing the liquid through a narrow gap between the rotor and stator.Heating or cooling fluids are circulated through the jacket to maintain optimal temperatures for the emulsification process.As the high shear forces reduce the droplet sizes, the liquids begin to form a stable and uniform emulsion.Once the emulsification is complete, the final product is discharged through the outlet port.
Features
1. Stainless Steel Construction
2. High-Shear Emulsification System
3. Temperature Control
4. Vacuum and Pressure Capabilities (Optional)
5. Advanced Mixing and Agitation
6. Sanitary Design
7. Automation and Control Systems
8. Multiple Inlets/Outlets
9. Versatility
10. Safety Features
11. Energy Efficiency
Application
dairy products
food
fruit
pharmacy
chemical
beverage
bio-engineering
pharmacy
meticulous chemical industry
| Model |
Volume-L |
Diameter-mm |
Power |
L |
W |
H |
Power |
Heating area |
Speed RPM |
| EZO-50 |
50 |
550 |
3.75 |
930 |
580 |
820 |
0.75 |
0.2 |
36 |
| EZO-100 |
100 |
700 |
12.75 |
1080 |
725 |
870 |
0.75 |
0.45 |
36 |
| EZO-150 |
150 |
750 |
15.75 |
1030 |
780 |
895 |
0.75 |
0.76 |
36 |
| EZO-200 |
200 |
800 |
18.75 |
1180 |
865 |
915 |
1.5 |
1 |
36 |
| EZO-300 |
300 |
900 |
24.75 |
1320 |
970 |
960 |
1.5 |
1.15 |
36 |
| EZO-400 |
400 |
1000 |
24.75 |
1540 |
1120 |
1050 |
1.5 |
1.44 |
36 |
| EZO-500 |
500 |
1150 |
24.75 |
1640 |
1170 |
1110 |
2.2 |
1.9 |
23 |
| EZO-600 |
600 |
1200 |
27.75 |
1700 |
1240 |
1200 |
2.2 |
2.4 |
23 |
| Material |
SS304, SS316L |
| working pressure |
0.3Mpa |
| Volume |
50-1000L |
| Surface |
Mirror polished or matte polished |
| Heating type |
electrical heating, steam heating |
| Agitator type |
Paddle mixer |
| Parts |
CIP cleaning balls, sanitary valve, electric box, thermometer , cover , mixer type |
| Ezo stainless steel company was started in 2007. Located in the stainless steel industry zone, Wenzhou, China. |
| Ezo stainless steel is the branch company of Joneng valves co.,ltd |
| Totally 145nos of workers and the factory Covers 6800m2. Till now, we have 50 sets of imported and local brand CNC machines ; Plus, we have 2 sets of automatic machining unit. |
| To assure better quality, we have the full inspecting quality control equipment: 2nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center. |
| Ezo stainless steel provides the following materials: |
| Stainless steel butt welded tube pipe fittings ( butt welded elbow /bend, butt welded tee, butt welded reducers, stub ends, pipe caps |
| Stainless steel flanges(weld neck flange, slip on flange ,blind flange, plate flange ,lap joint flange, socket flange, threaded flange, square flange, marine flange |
| stainless steel filter strainers ( Y filter, inline filter, L filter, housing filter |
| Stainless steel pumps ( stainless steel centrifugal pump, rotary lobe pump, CIP pump,screw pump, emulsion pump) |
| Stainless steel man-ways ( Pressure type man-way, non pressure man-way, round man-way, rectangular man-way |
| Stainless steel tanks ( storage tanks, mixing tanks,emulsion tanks, water tanks |
| Ezo stainless steel services for food, beverage, dairy, chemical, bioth, pharmaceutical, chemical, oil and etc industries. |
| Ezo stainless steel customers are from 80 different countries.After so many years, Ezo knows more about different requirements from different countries' customers. |
| Ezo stainless steel believes in "What we say, what we do". We always believe honesty and responsibility is the only way leading to long term business relationship. Trying our best for customers and put ourselves into customers' shoes. |
| Our commitment " Never let customers leave us because our poor service". |
| Making business with us, making friends with us. |
Ezo was established in July 2007, strategically situated in Wenzhou, China. Boasting a team of approximately 100 skilled workers, our expansive factory spans 6800m2, dedicated to delivering exceptional valve and pipe solutions with precision and excellence.
Under the esteemed Ezo enterprise, we proudly operate three specialized manufacturing facilities. Jiayuan excels in producing elbow, tee, and reducer fittings in both sanitary and schedule grades; Lingdong focuses on precision-engineered ferrules, unions, sight glasses, and butterfly valves using advanced CNC technology; while Ezo specializes in designing high-quality manhole covers and small tanks to meet diverse industrial needs.
Our company focuses on providing high-quality stainless steel sanitary tanks, pipe fittings, steel plates and manholes. With advanced production processes and superb technology, we provide reliable, efficient and safe solutions for various industries.
Companies need to test their products to ensure they meet quality standards, regulatory requirements, and customer expectations. Testing helps identify defects, improve reliability, and enhance safety. It reduces the risk of product failures, minimizes liability, and boosts brand reputation, ultimately leading to increased customer trust and market success.
Our extensive tank inventory includes a range of stainless steel options: storage tanks, blending tanks, beer tanks, concentrate tanks, extraction tanks, evaporators and more, enabling us to deliver promptly and efficiently.
Our pledge to excellence is embodied in our promise of swift 24-hour resolution for any quality complaints, nurturing customer satisfaction while driving continuous enhancement.
At Wenzhou Longwan Ezo Stainless Co, Ltd,we extend an unmatched 3-year guarantee on all stainless steel components, offering you peace of mind. Should any quality issues surface with our valves and fittings, please do not hesitate to contact us. We assure a swift response with action initiated within 24 hours to resolve any concerns effectively.
OUR PRODUCTION CAPACITY
| Production Lines |
1. Stainless steel pipe fittings' line,2. CNC machining line for valves, 3. manhole covers' line, 4. Tanks production line |
| Product Range |
Stainless steel pipe fittings, elbow, tee, reducer, union, ferrule, sight glass, .... |
| Stainless steel manhole covers, sight glass, spray ball, filter strainers |
| Stainless steel mixing tank, storage buffer tank, emulsifying tank, CIP ssytem, heat exchangers |
| Year Established |
2007 |
| Factory Size in Square Meters |
6500M2 |
| NO. OF TOTAL STAFF |
100 |
| Production Capital |
20 000 000 USD |
| Detail capacity per month |
Manhole covers |
2000nos |
| |
Pipe fittings |
150000nos |
| |
Ferrules, unions, connectors |
200000nos |
| |
Diaphragm valves |
15000nos |
| |
Butterfly valves |
20000nos |
| |
Ball valves |
30000nos |
| Primary Competitive Advantages |
Strict inspection , honest business way, fast revert on order problem |
| Stocked materials |
Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover, |
| OEM Services Provided |
yes |
| Design Service Offered |
yes |
| Sales Volume |
6 000 000 usd |
| Export Percentage |
80% |
| MAIN MARKET |
USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa,Indonesia, Saudi, India, New Zealand, Australia, Middle East... |
| Own Brand Name |
JoNeng,Ezo,Jiayuan, Lingdong |
| Investment in Manufacturing Equipment |
1500000usd |
| Details of equipment |
For machining production line for butterfly valves, check valves, ball valves.. |
| 29 nos of LG Mazak CNC Machines |
| 4 nos of local CNC machines |
| 2 nos of automatic CNC center |
| 12 nos of plain lathe |
| |
| For pipe fittings |
| 6 nos of press |
| 3 nos of cutting machine |
| 3 nos of chamfering machine |
| 4 nos of polishing machine |
| 12 nos of grinding machine |
| |
|
| For quality control |
|
| Vernier Calipers |
| 3 nos of pressure testing machine |
| 1 nos of temperature testing machine |
| 3 nos of spectro instrument |
| 1 nos of surface roughness device |
FAQ:
1. Are you a trading company or factory?
We are a manufacturer factory and we also have our own exporting license.
2. Do you have certificate ?
Yes, ISO, FDA, LFGB, CE, PED certificate . We also have some patents in design.
3. How do you control the quality?
In quality control ,the most important is to avoid material mixing .
In our factory , 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant.
Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine..... all machines help in inspection.
2 staff inspect during production in different sections
5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical....
4. If there is any quality problem, how do you solve it?
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem.
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition.
5. How long is your delivery time?
For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
6. Warranty time?
3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers.
7. Why trust in us ?
14 years in this industry . It makes us professional .Good credit in this market.
All of our machines are the assurance of our responsibility.
8. Free sample ?
Free samples can be provided for first cooperation under sincere cooperation.
9. What is the MOQ?
1pcs MOQ is welcome for starting cooperatoon
10.Material certificate ?
Material certificaite, mill certificate, pressure testing certificate, roughness certificate, measure certificate, RT certificate,... can be available, please declare when inquiry us.
11. More questions are appreciated.
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